Special FFC

1FFC
2Connector
3PCB
4Flame retardant tape
5Aluminum foil

Material composition	Structure description	Material specifications
FFC	2.0/3.0mm spacing	Conductor specifications	0.10.7/0.11.5mm
		Insulation film thickness	100μm(PET film）
Connector	14 styles in total
PCB	Parallel clock in
Flame retardant tape	PVC material, flame retardant, fixed FFC
Aluminum foil	O-state aluminum, resistant to electromagnetic shielding interference

Usage area:

Applied to car roofs

Product features:

RF antenna, left and right makeup mirrors, left and right reading lights

Product advantages:

FFC has good bending performance and high degree of automation, Compared to traditional wiring harnesses, it is lightweight and saves thickness space, In the future, it will gradually replace traditional wiring harness wires.

Material composition	Structure description	Material specifications
FFC	3.0mm spacing	Conductor specifications	0.2*1.5mm
		Insulation film thickness	125μm (PET film）
Connector	4 in total
Duct tape	Polyester fabric material, flame retardant, high wear resistance
Double-sided tape	VHB material, meeting anti-aging and low VOC

1FFC
2Connector
3Duct tape
4Double-sided tape

Usage area:

Applied to car roofs

Product features:

Electric sunroof, left and right microphones, ceiling light, monocular camera Endoscope USB, anti glare rearview mirror ETC。

Product advantages:

Material composition	Structure description	Material specifications
FFC	2.0/3.0mm spacing	Conductor specifications	0.151.0/0.21.5mm
		Insulation film thickness	125μm (PET film）
Connector	There are a total of 10 styles
PCB	Parallel clock in
Buckle	PA66 material, fixed FFC
Flame retardant tape	PVC material, flame retardant, fixed FFC
Aluminum foil	O-state aluminum, resistant to electromagnetic shielding interference

1FFC
2Connector
3PCB
4Buckle
5Flame retardant tape
6Aluminum foil

Usage area:

Applied in car armrest box

Product features:

USB charging, wireless charging for mobile phones, sliding switch on the auxiliary dashboard

Product advantages:

FFC has good bending performance and high degree of automation.
Compared to traditional wiring harnesses, it is lightweight and saves space.
In the future, it will gradually replace traditional wiring harness wires.

Material composition	Structure description	Material specifications
FFC	2.0/3.5mmspacing	Conductor specifications	0.151.0 / 0.22.5mm
		Insulation film thickness	125μm(PET film）
Connector	4 in total
Buckle	PA66 material, fixed FFC
Flame retardant tape	PVC material, flame retardant, fixed FFC
Velvet tape	Non woven fabric material, flame retardant, low noise
Double-sided tape	VHB material, meeting anti-aging and low VOC
Aluminum foil	O-state aluminum, resistant to electromagnetic shielding interference

1FFC
2Connector
3Buckle
4Flame retardant tape
5Velvet tape
6Double-sided tape
7Aluminum foil

Serial No.	Conductor Specification (Thickness*Width)	Corresponding PET + Adhesive Thickness	Conductor Spacing Used	Resistance (mΩ/m)	Unit Weight per Meter (g/m)	Measured Current-Carrying Capacity (A) @30℃	Conductor Simulation Analysis Current-Bearing Capacity
1	0.07mm*0.7mm	50umPET+35um Thermosetting Adhesive	2.0mm	357	0.44	3	3
2	0.1mm*0.7mm	50umPET+50um Thermosetting Adhesive	2.0mm	250	0.9	4	3.7
3	0.1mm*1.0mm	50umPET+50um Thermosetting Adhesive	2.0mm	175	0.9	5	5.12
4	0.15mm*1.5mm	50umPET+75um Thermosetting Adhesive	3.0mm	78	2	8	9.3
5	0.15mm*2.5mm	50umPET+75um Thermosetting Adhesive	3.5mm	47	3.34	-	15.2
6	0.15mm*3mm	50umPET+75um Thermosetting Adhesive	5.0mm	39	4	-	18.2
7	0.15mm*4mm	50umPET+75um Thermosetting Adhesive	6.0mm	30	5.34	-	24.1
8	0.2mm*1.5mm	50umPET+75um Thermosetting Adhesive	2.5mm	58	2.66	9	10.91
9	0.2mm*3mm	50umPET+75um Thermosetting Adhesive	5.0mm	29	5.3	14.5	-
10	0.2mm*5mm	50umPET+75um Thermosetting Adhesive	7.0mm	17.5	9	19	34.8
11	0.2mm*9mm	50umPET+75um Thermosetting Adhesive	11.0mm	10	15.6	30	62.1
12	0.2mm*15mm	50umPET+75um Thermosetting Adhesive	17mm	5.9	26.7	-	103.2
13	0.2mm*30mm	50umPET+75um Thermosetting Adhesive	32mm	3.6	53	79	205.6

Technological process: Flat copper wire

Covering PET film

Automotive customers

Tesla Custom Special FFC Cable (Type A)

Structure description: It is completed by three laminations, and the middle signal PIN needs to be wrapped with EMI material, and the current PIN and grounding PIN on both sides

Tesla Custom Special FFC Line (Type B)