High and low voltage harnesses

New Energy Connector

Fully Automatic Large Cross - Section Rotary Stripping and Cutting Machine
Fully Automatic Single - Head Terminal Crimping and Housing Inserting Machine
Fully Automatic Large Cross - Section Rotary Stripping and Cutting Machine
Large Cross - Section Computer - Controlled Wire Cutting Machine
30T Servo Terminal Crimping Machine
Cutting and Turning Braiding Machine
Five - Wire Terminal Crimping and Tin Dipping Machine
Resistance Welding Machine
Fully Automatic Single - Head Terminal Crimping, Housing Inserting and Tin Dipping Machine
20T Terminal Crimping Machine
Fully Automatic Terminal Crimping and Housing Inserting Workshop
Ultrasonic Metal Welding Machine
Resistance Tester
Wire Sequence and Continuity Tester
High - Precision Voltage Drop Tester
Air Tightness and Continuity Test Bench
Voltage Drop Tester
New Energy Vehicle Wire Workshop

Low-voltage vehicle wiring harness

Connector (Detail View)

The main materials are selected as follows:
  • 1Wire: 22AWG shielded cable / UL1332 22AWG electronic wire
  • 2Connectors: 22 in total, 12 styles
  • 3Fuse: 30A
  • 4Cloth tape: polyester cloth material, flame retardant, high abrasion resistance
  • 5Number tube: white Flame retardant grade: VW-1, ROHS

Low-voltage battery pack wiring harness

The main materials are selected as follows:
  • 1Wire: UL3266 / UL1332 24AWG electronic wire
  • 2Connector: 1pcs
  • 3Nickel sheets: 14 pcs
  • 4Temperature: 7 pcs
  • 5Cloth tape: polyester cloth material, flame retardant, high wear resistance
  • 6Number tube: white Flame retardant grade: VW-1, ROHS
  • 7Label: waterproof label, black on white background

High-voltage shielded cables

Connector (Detail View)

The main materials are selected as follows:
  • 1Cable: EV70mm2 orange/black shielded flame retardant V0 AC1000V/DC1500V
  • 2Connector: HVMC2P12FS270 (Amphenol)
  • 3Bellows: PP flame retardant orange flame retardant grade: VW-1, ROHS
  • 4Heat Shrinkable Tubing: Double Wall Heat Shrinkable Tubing: ¢25.0mm with glue Black/Red Flame retardant grade: VW-1, ROHS
  • 5Label: waterproof label, black on white background
  • 6Tag: High Voltage Hazard Tag, Waterproof, White Background

High-voltage unshielded cables

Connector (Detail View)

The main materials are selected as follows:
  • 1Cable: EV QZJ-E/SIR 50mm² orange flame retardant V0 AC2000V/DC3000V without shielding
  • 2Connector: ICG-A08BKTK0R-50 black, 20° keypad (AVIC)
  • 3Heat shrinkable tubing: ¢14.0mm white Flame retardant grade: VW-1, ROHS
  • 4Label: waterproof label, black on white background

Connectors & harnesses used on E-bike

Motor wiring harness
Car tailgate motor wiring harness
Number of plug pins 6Pin
Rated voltage 300VMax
Withstand voltage 250VAC(50Hz)1min
Current rating 3A
Contact resistance ≤10mΩ
Insulation resistance ≥10MΩ
Operating temperature -40°C-+105°C
Car window motor wiring harness
Number of plug pins 2Pin
Rated voltage 600v
Withstand voltage 250VAC(50Hz)1min
Current rating 5.6A
Contact resistance ≤5mΩ
Insulation resistance ≥100MΩ
Operating temperature -40°C-+100°C
Lawn mower/brush cutter wiring harness
Number of plug pins 5Pin
Rated voltage 300v
Withstand voltage 250VAC(50Hz)1min
Current rating 10A
Contact resistance ≤10mΩ
Insulation resistance ≥100MΩ
Operating temperature -40°C-+105°C
Car cooling fan wiring harness
Number of plug pins 3Pin
Rated voltage 60VMax
Withstand voltage 250VAC(50Hz)1min
Current rating 40AMAX
Process Characteristics Resistance Welding Process
Sealing Hermetic Connector
Operating temperature -40°C-+150°C
Motor wiring harness
The main materials are selected as follows:
  • 1 Wire: UL3512 10AWG, bare copper, silicone insulation, flame retardant VW-1 200°C 600V
  • 2Connector: ring terminal, brass, aperture 4.3mm, T1.2mm
  • 3Connector: Blade terminal, brass, aperture 6.5mm, T1.0mm
  • 4Heat Shrinkable Tubing: Double Wall Heat Shrinkable Tubing: ¢7.0mm Black Flame Retardant Grade: VW-1
  • 5Plastic pellets: PBT-GF30, black, UL certification, insulation class F
  • 6Glue: AB type epoxy resin glue, black
The main materials are selected as follows:
  • 1Wire: UL1332 10AWG/18AWG, bare copper, FEP insulation, flame retardant VW-1 200°C 300V
  • 2Connector: Right angle power terminal, in accordance with JIS H3100 C1100R1/2H, T1.2mm
  • 3Connector: Right angle signal terminal, in accordance with JIS H3100 C2680 RC-1/2H, T0.8mm
  • 4Nut: 304 stainless steel, internal and external slotless nut, M3*M5*6mm
  • 5Plastic pellets: PET-RG305, BK150, black, flame retardant grade: V-0
  • 6Plastic pellets: TPV rubber, Santoprene 201-73, natural color, flame retardant grade: V-0
Electric vehicle connector & wiring harness
Special-shaped waterproof connector & harness
Number of plug pins 2、3、4、5、6Pin
Rated voltage 200V Max
Withstand voltage 200V AC (50Hz) 1min
Current rating 3A)
Contact resistance ≤30mΩ
Insulation resistance ≥20MΩ
Operating temperature -40°C-+85°C
Aviation Plug Connector & Harness
Number of plug pins 2、3、4、5、6Pin
Rated voltage 250V Max
Withstand voltage 2500V AC (50Hz) 1min
Current rating 15A
Contact resistance ≤5mΩ
Insulation resistance ≥500MΩ
Operating temperature -40°C-+85°C
Power/Battery Connectors & Harnesses
Number of plug pins 3+4Pin、2+3Pin
Rated voltage 60V Max
Withstand voltage 500V AC (50Hz) 1min
Current rating 40A
Contact resistance ≤2mΩ
Insulation resistance ≥20MΩ
Operating temperature -40°C-+85°C
Controller Connector & Harness
Number of plug pins 2、3Pin
Rated voltage 60V Max
Withstand voltage 500V AC (50Hz) 1min
Current rating 40A
Contact resistance ≤5mΩ
Insulation resistance ≥50MΩ
Operating temperature -40°C-+150°C
10A to 16A smart socket with 16A cable

10A Conventional Household Plug (Side A)

16A Vehicle Charging Socket (B-Side)

16A power harness (vehicle-end charging head)

The cable is used with an adapter

Technical Parameters:

1. Electrical Properties:

Rated current: 16A;
Rated voltage: 250V AC;
Rated power: 2500W Max;
Fire rating: UL94V-0;

2. Environmental Performance:

Operating temperature: -30°~ +50°;

3. The product meets the standard: GB1002 and GB2099.1 standard requirements;

Application Scenarios:

As a supplement to the charging scenario of new energy electric vehicles:Realize the household 10A standard socket can be used for electric vehicles the ability to recharge.

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